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KHS SolarConstant System





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SolarConstant System
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The SolarConstant series is a special design to match the requirements of simulated environmental tests with solar radiation.

The spectrum of sunlight (so-called Global Radiation) is accurately reproduced allowing reliable system performance decisions to be made. The basic components of the SolarConstant systems are the Radiation Unit, the Power Supply and the Control System.


SolarConstant Radiation Unit
SolarConstant Radiation Unit

Control and Positioning System at General Motors (Detroit; USA)Control and Positioning System at General Motors (Detroit; USA)
Control and Positioning System at General Motors (Detroit; USA)

SolarConstant System at the world's largest climatic wind tunnel facility
SolarConstant System at the world's largest climatic wind tunnel facility, Rail Tec Arsenal (Vienna, Austria)

Radiation Unit

For the Radiation Source, a special metal halide (MHG) lamp is used. The MHG lamp produces a dense multiline spectrum of the rare earths that is comparable to a continuous spectrum. In combination with special glass filters, MHG lamp systems provide a spectral distribution very close to natural sunlight (Total Radiation as defined by CIE 85). Filters with different characteristic are available for applications other than the accelerated aging of materials test. The combination of lamp, reflector and filter, all a part of the Radiation Unit, offers high irradiance efficiency and a superior spatial uniformity.

The Power Supply

To achieve the best performance, the lamps are powered using electronic power supplies. The electronic power supply or EPS-Modul drives the lamp with square-wave current. This reduces the modulation of the radiation to less than +/-1%, controls the intensity and offers a stabilized power output even when incoming (feed) power varies. In addition, it provides the lamp optimal operation conditions, which results in an extended MHG lamp lifetime.


Control System

The operation of the SolarConstant system is handled by a dedicated computer. SolarSoft is a menu-driven software program designed for the configuration and operation of KHS SolarConstant systems. The profile and output characteristics of the SolarConstant system can be stored as files for later recall. Stored files can be run as a sequences forming part of a complex solar simulation test program. For seemless operator interface, the solar PC using SolarSoft can be linked to the test facility master control computer. SolarSoft provides ease of use and fast test setup allowing maximum utilization of the test facility.

Positioning System

To allow the SolarConstant system to effectively simulate various natural solar conditions, a mechanical positioning system is often used. This enables motorized movement of the solar array within all axes for easy adaptation to various test configurations or to simulate natural solar day cycles. The control of the positioning can be manual pushbutton or integrated into the SolarSoft program, which will then offer automated control of the radiation, along with effective simulation of various sun positions in the sky. Positioning systems are often unique to the application and test facility. KHS will work with you to define the SolarConstant mounting system that will work best for you.

KHS Solarsimulation systems are custom-made to meet your testing objectives. The SolarConstant systems are modular in nature and offer a large variety of configurations allowing for system design flexibility. With the use of various size Radiation Units, EPS-Moduls, Radiation Unit mounting systems, and the flexibility of SolarSoft, KHS will design a cost-effective solution to fulfill your solar simulation requirements.

KHS provides SolarConstant systems specifically designed to comply with established test methods, such as the DIN 75220, “Aging of automotive components in solarsimulation units”, Society of Automotive Engineers (SAE) methods, MIL-STD-810, EPA or others. As leaders in the solar simulation field, KHS often acts as consultants to test method organizations and specifying bodies. KHS is ready to offer guidance and support to assist with test method and specification development according to your testing objectives. Some test specifications call for radiation within spectral ranges that differ from those defined for full spectrum “global” radiation, such as concentrated Ultraviolet or Infrared radiation systems. KHS has experience with many types of power supplies and lamp types and can develop, design and fabricate appropriate radiation systems to meet your requirements.

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